Business background：Toyota Denso Working years：14 years, including consulting experience for 7 years
Technical advantages：Lean Operational System Assessment, Service Process Optimization, Lean Change Talent Development, Standard Operations, End-to-End Improvement, Five-Day Workshop, It System Process Optimization, etc.
—Formerly Japan Toyota Denso TPS internal improvement expert, principal of TPS improvement Learning Association in South China of Japanese Enterprises
—He was once a global improvement consulting group. Senior Consultant
—Guangdong Lean Management Research Institute Vice President / external tutor of South China University of Technology
Mr. Xie baiqiu once worked as a lean improvement expert in Toyota electric equipment, the main person in charge of TPS project promotion of suppliers, and the main person in charge of learning of Japanese enterprises in South China. Responsible for the planning and overall promotion of Toyota TPS activities, the planning of whole value chain improvement activities, the establishment and implementation of whole value chain JIT (Pull Production) structure. Lean production activities are promoted in the warehouse, factory layout and inborn excellent production line design, whole factory T / T internal line change activities, standard operation, whole process Kanban pull, 5-day rapid improvement method, TPM, supplier TPS training, TPS training arena establishment, etc.
➢Typical cases of coaching
♦The lean transformation project of a foreign outdoor power equipment company in Jiangmen has been promoted, with 7 service periods since February 2011. It has been extended to engineering, sales, planning, procurement, shipping, human resources, finance, general affairs and other fields for three years, realizing the comprehensive lean transformation with the participation of all departments, and building into the No.1 Factory of the group.
♦The lean transformation project of a construction machinery enterprise in Hunan Province has realized the transformation from a family workshop to a modern factory in two years. The per capita output value has increased by 45%, the inventory has decreased by 70%, the production cycle has been shortened by 65%, and the team has changed from none to steady.
♦The Lean Project of a multi-layer PCB enterprise in Shenzhen has been promoted. The 10-month realization cycle has been shortened by 28%, the efficiency has been increased by 18%, the quality scrap rate has been reduced by 35%, the equipment failure has been reduced by 50%, and the annual benefit has been 8 million, which has become the benchmark of PCB industry.
Toyota electric TPS actual combat record
1、Led TPS and warehouse improvement activities in the plant, and carried out 45 Toyota efficiency plant activities in 6 years.
2、The management system of 5 items in warehouse management has been established, including injection schedule management, goods collection schedule management, goods delivery processing management, goods delivery express management and truck arrival management. The levelized and standardized Kanban management system for goods collection and Kanban management system for products collection have been established. After 48 divisions / day of production management, the supplementary collection method has been introduced, and the warehouse area has been reduced by 53% ↓.
3、Lead the TPS improvement activities of the company and suppliers, and complete the improvement and upgrading of the total value stream from suppliers to companies to customers.
4、Toyota mode of production (TPS) - the implementation of Kanban pull production: the introduction of levelized and supplemented production system in the factory, and the implementation of Kanban pull production. In 2007, the model switching time of SIFs (fuel pump production line) of gas and oil business division was from 20 minutes to 48 seconds, and the production batch was from large-scale production: 2 days / lot → 240 sets / lot → 24 sets / lot.
5、Promotion of work quantity management activities (efficiency improvement and less labor flexible production project): through the improvement of equipment and standardization of human operation, the manufacturing time of unit product is greatly reduced, the overall benefit is promoted, and the company's provincial goal of 15% ↑ is achieved annually; the work quantity reduced is combined, the personnel needed for production and production management are monitored and adjusted in time, and the personnel are implemented. The unified management and production line personnel recruitment data and process.
6、Lead in the whole process of L / T (lead time) shortening project, through balanced production, synchronous planning, low reduction of production line lot, rapid mold change scheme promotion, low reduction of safety in stock, change of part order delivery and injection mode, adjustment of cycle pick-up, truck delivery frequency, implementation of the third-party integrated logistics, 2 years to finally realize the whole workshop L / T from 30.5 days to 12 days.
7、In 2008, one of the persons responsible for the promotion of low cost reduction of the company: in the first half of 2008, the company completed the case of reduction of alcohol use in the factory, the case of dust-free paper supply, the case of low design cost reduction of packaging materials, the case of integrated logistics operation, etc., and completed the company's cost reduction of 4 million yuan ↑.
Served representative enterprises
Improve weekly customer excerpt
1、Diagnosis and improvement week of lean operation system: Chongda circuit board (3 factories in Shenzhen, Jiangmen and Dalian), Guanghe technology, Hong Kong Yunfeng electronics, Casio, fanda electronics, Zigong Chuanli, guanhuang mould, Banlan furniture, Guangzhou company of Jiangxi Copper Group, Ningbo Yueli, Haige electric appliance……
2、5S and visual management improvement week: Changzhou Yongzhen technology, Shandong Zhongke food, Yunfeng electronics, Zigong Chuanli, Foshan Yada, Jiangmen Emak
3、New plant layout improvement week: season, XCMG, XJ Group, Shenzhen Topbond electronics, Mona Lisa
4、Cell design improvement week: season, Shenzhen redio, Jiangmen Emak, Zhejiang Tianzheng electric appliance, Mona Lisa, five environmental Instrument Companies in Guangzhou, New Oriental automobile instrument
5、Efficiency improvement week: Casio, TDK, MOLEX, volex, Jiangmen Emak, Ningbo Yueli, fanda electronics, Hong Kong Yunfeng electronics, Guanglong food, Zhongke food, Hong Kong Weiyuan toys, Xuji group……
6、PMC improvement week: Xuji group, Yunnan Sanhe Steel Structure Co., Ltd. and guangwusuo environmental Instrument Co., Ltd.
7、Process quality improvement week: Fuyao Group, Jiangmen Emak
8、Lean logistics improvement week: XCMG, xianle pharmaceutical, Xinyuan printing, carrier air conditioning, Shanghai shengdman die casting, Jiangmen Emak
9、Kanban pull improvement week: Dongguan LIANLI electric, Zhongshan Jinlun hardware, Xuji group, Jiangmen Emak
10、TPM improvement week: TDK, Mahler, Dengfeng power, XieShun electronics, Zigong Chuanli；
11、Team construction improvement week: Lingyun Xinrui, Shenzhen redio, Zhejiang Tianzheng electric
12、Jingyi Daochang improvement week: Jiangmen Emak
13、Inventory reduction improvement week: carrier air conditioning, seagull bathroom, Shanghai Shenya seal, xianle pharmaceutical