I. Project background

The company produces more than 80 series of more than 800 series of more than 800 varieties of wall switches, floor plugs, mobile plugs, ventilation fans, Yuba, etc.; advanced manufacturing technology, numerous injection molding equipment, stable product quality, good market reputation, deep Welcomed by users. In 1998, it obtained the national industrial product production license. In 2000, it took the lead in passing the IS09002 international quality system certification, and obtained the Chinese electrical product safety certification, the China Building Association recommended products, and the Chinese national product compulsory certification. All products are from China Pacific Insurance Company. Underwriting, in 2007, it was rated as a Class A “Contract-honoring and Credit-keeping” unit of Zhejiang Industrial and Commercial Enterprise Credit; the total assets of the enterprise are more than 50 million yuan, the plant area is 22,000 square meters, and there are more than 500 employees. The marketing network covers all provinces and cities and overseas. More than 30 countries and regions.

2. Customer needs

What problems did the customer encounter:

1. The material carrying method is varied; the tooling return line is too long and the flexibility is poor; the production line is more traditional; the space utilization rate is not high;

2. The flow of people, logistics, and detours lead to a large number of incidental operations without added value. The 5S on-site is poor, and there are too many WIP products on site;

3. Information transmission depends on information, information records are written, and information is lagging;

4. Material distribution method is a typical one-time large-volume delivery method, once a material